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Powder Metallurgy Vision Inspection Machine

Optical sorting machine with 9 CCD cameras for quality assurance testing of powder metallurgy products such as powdered metal bushings

Powder Metallurgy Vision Inspection Machine
Powder Metallurgy Vision Inspection Machine

Powder Metallurgy Vision Inspection Machine

Optical sorting machine with 9 CCD cameras for quality assurance testing of powder metallurgy products such as powdered metal bushings

The powder metallurgy vision inspection machine is designed for the automated inspection of sintered metal components such as powdered metal bushings and other precision parts. Featuring an automatic elevator feeder followed by vibration bowl feeding, the system ensures consistent part orientation and smooth operation throughout high-speed production.

Powered by a 360° AI visual inspection system and equipped with 9 industrial CCD cameras, this vision inspection machine accurately detects:

  • Both dimensional inconsistencies and surface flaws.
  • Inspection speed: Up to 200 pcs/min
  • Measurement precision: ±0.02 mm
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Inspection Cases
  • Powder Metallurgy Vision Inspection Machine
  • Powder Metallurgy Vision Inspection Machine
  • Powder Metallurgy Vision Inspection Machine
  • Powder Metallurgy Vision Inspection Machine
Application
  • Dimensions Measurements Dimensional Measurements
    Outer diameter
    Inner diameter (hole)
    Thickness
    Custom dimensions per your technical drawings
  • Surface Defect Detection Surface Defect Detection
    Dents
    Internal hole defects
    Other visible imperfections

Guarantee reliable quality assurance for your powdered metal parts, reach out to see how this system can be tailored to your product specifications.

Specifications
Powder Metallurgy Vision Inspection Machine
Powder Metallurgy Vision Inspection Machine
General Power 1.8 kW
Air pressure 0.4-0.6Mpa,air inlet pipe Ø16mm
Machine dimensions 1100(L)×1700(W)×1800(H)mm
Machine weight 350kg
Working conditions Less than 90% RH
Visual inspection Inspection speed Design speed: 80-3000 pcs/min
CDD Camera Image sensor Basler (German)
Resolution 2560×1920,1280×1024
Inspection accuracy ±0.01mm
Lens Optical lens Custom lens
Depth of field (DoF) 0.2-3mm
Light source AOI light source
Feeding Precision belt feed system Precision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)
  • Powder Metallurgy Vision Inspection Machine
  • Powder Metallurgy Vision Inspection Machine
  • Powder Metallurgy Vision Inspection Machine
Ready to talk to an engineer?
Email: lavi@ckw-group.com
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In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.