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Appearance Inspection Machine

AI visual inspection system for detecting flaws and defects on the surface of various products

Appearance Inspection Machine
  • Appearance Inspection Machine
  • Appearance Inspection Machine
  • Appearance Inspection Machine

    • Appearance Inspection Machine

    AI visual inspection system for detecting flaws and defects on the surface of various products
    • 10 years of expertise in CCD optical visual inspection
    • Equipped with German industrial cameras, U.S. fiber optics, and a fully customized vision system
    • Trusted by 12,000+ clients, including leading brands like HUAWEI and Wahaha

    Working Principle
    This AI-powered system compares OK and NG samples using deep-learning algorithms trained directly on your product images. The system can:

    • Analyze 200–300 reference images per cycle
    • Detect 100 to 2,000 pieces per minute
    • Train and adapt to new products within 3 minutes, using real-time CCD imagery to detect even the smallest surface defects

    AI automatically learns and updates based on your product’s unique characteristics, enabling consistent and high-speed rejection of flawed items without manual judgment.

    Request a Quote
    • Appearance Inspection Machine
    • Appearance Inspection Machine
    • Appearance Inspection Machine
    • Appearance Inspection Machine
    • Appearance Inspection Machine
    Application

    The appearance inspection machine is ideal for surface quality control in:

    • Metal hardware components
    • Ceramic products
    • Automotive parts
    • Electronic and PCB assemblies
    • Jewelry and gemstones
    • Screws and fasteners
    • Magnetic materials
    • Various small industrial parts

    Looking to eliminate human error in visual inspection?
    Reach out to learn how our AI appearance inspection system can help you maintain flawless quality at scale.

    • Rubber products
    • Sealing rings
    • Medical needles
    • Lathe parts
    • Stamping parts
    • Powder metallurgy components
    • Terminal blocks
    • Medical devices
    • Magnetic products
    • Gemstones
    • Silver contacts
    • e-cigarettes
    • Pins
    • Charging heads and type-c connectors
    • Relay housings
    • Sintered rings
    • Stamping parts
    • Automotive parts
    • Ceramic parts
    • E-cigarette hardware components
    • Hardware products
    • Connectors
    • Powder metallurgy products
    • Medical accessories
    • Medical accessories
    Specifications
    Appearance Inspection Machine
    Appearance Inspection Machine
    General Power 1.8 kW
    Air pressure 0.4-0.6Mpa,air inlet pipe Ø16mm
    Machine dimensions 1100(L)×1700(W)×1800(H)mm
    Machine weight 350kg
    Working conditions Less than 90% RH
    Visual inspection Inspection speed Design speed: 80-3000 pcs/min
    CDD Camera Image sensor Basler (German)
    Resolution 2560×1920,1280×1024
    Inspection accuracy ±0.01mm
    Lens Optical lens Custom lens
    Depth of field (DoF) 0.2-3mm
    Light source AOI light source
    Feeding Precision belt feed system Precision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)
    Ready to talk to an engineer?
    Email: lavi@ckw-group.com
    Get in Touch

    In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

    Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

    Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

    In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

    Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

    In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.