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Connector Vision Inspection Machine

Optical sorting machine with 7 CCD cameras for the dimensional measurement and defect detection of connectors and pin headers

Connector Vision Inspection Machine
Connector Vision Inspection Machine

Connector Vision Inspection Machine

Optical sorting machine with 7 CCD cameras for the dimensional measurement and defect detection of connectors and pin headers

The connector vision inspection machine combines an automatic elevator feeder with vibration bowl feeding to ensure efficient and consistent part handling. It is equipped with AI-powered visual inspection software and 7 high-resolution CCD industrial cameras for precise and comprehensive defect detection.

This system identifies surface issues such as missing pins, pin misalignment, burrs, breakage, poor molding, and chipped corners. It achieves a detection speed of 150 pcs/min with ±0.01 mm measurement precision. Upon request, the machine can also integrate with an automatic packaging unit for counting, labeling, and packaging, streamlining your inspection and post-processing workflow.

Get in touch to see how this solution can bring speed and precision to your connector inspection operations.

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Inspection Cases
  • Connector Vision Inspection Machine
  • Connector Vision Inspection Machine
  • Connector Vision Inspection Machine
  • Connector Vision Inspection Machine
Specifications
Connector Vision Inspection Machine
Connector Vision Inspection Machine
General Power 1.8 kW
Air pressure 0.4-0.6Mpa,air inlet pipe Ø16mm
Machine dimensions 1100(L)×1700(W)×1800(H)mm
Machine weight 350kg
Working conditions Less than 90% RH
Visual inspection Inspection speed Design speed: 80-3000 pcs/min
CDD Camera Image sensor Basler (German)
Resolution 2560×1920,1280×1024
Inspection accuracy ±0.01mm
Lens Optical lens Custom lens
Depth of field (DoF) 0.2-3mm
Light source AOI light source
Feeding Precision belt feed system Precision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)
  • Connector Vision Inspection Machine
  • Connector Vision Inspection Machine
  • Connector Vision Inspection Machine
Ready to talk to an engineer?
Email: lavi@ckw-group.com
Get in Touch

In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.