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Screw Vision Inspection Machine

Optical sorting machine with 3 CCD cameras for the measurement and inspection of cross-head screws

Screw Vision Inspection Machine
Screw Vision Inspection Machine

Screw Vision Inspection Machine

Optical sorting machine with 3 CCD cameras for the measurement and inspection of cross-head screws

Designed for precision inspection of cross-head screws, the screw vision inspection machine combines vibration bowl feeding, intelligent visual detection software, and three high-resolution CCD cameras. This system ensures consistent part orientation, efficient processing, and accurate results during high-speed production.

This optical sorting machine measures essential dimensions like outer diameter and height, and detects surface defects such as cross-slot residue, missing teeth, and broken corners. With a detection speed of up to 500 pcs/min and precision of ±0.01 mm, the screw vision inspection machine helps you maintain tight quality control while improving production efficiency.

Reach out to learn how this advanced solution can improve your fastener inspection process.

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  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
Specifications
Screw Vision Inspection Machine
Screw Vision Inspection Machine
General Power 1.8 kW
Air pressure 0.4-0.6Mpa,air inlet pipe Ø16mm
Machine dimensions 1100(L)×1700(W)×1800(H)mm
Machine weight 350kg
Working conditions Less than 90% RH
Visual inspection Inspection speed Design speed: 80-3000 pcs/min
CDD Camera Image sensor Basler (German)
Resolution 2560×1920,1280×1024
Inspection accuracy ±0.01mm
Lens Optical lens Custom lens
Depth of field (DoF) 0.2-3mm
Light source AOI light source
Feeding Precision belt feed system Precision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
  • Screw Vision Inspection Machine
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Email: lavi@ckw-group.com
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In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.