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AI Visual Inspection
Improving Efficiency Through Automation
Inspection Advantage
  • Inspection Speed: 100–2,000 pcs/min
  • Detection Accuracy: ±0.01 mm
Improving Efficiency Through Automation
Company Strength
  • Specialized in CCD inspection with 12 years of experience
  • Serving 12000+ customers worldwide

Every CKW vision inspection system consists of two main parts: the feeding module and the core inspection unit. Our intelligent vision sorting machines are built for precision, speed, and reliability making them the trusted choice for automated quality control.

The vision inspection system uses a vibratory bowl feeder to ensure smooth and stable part handling. The machine is equipped with high-resolution CCD industrial cameras and integrated with our proprietary 360° AI-powered vision inspection software.

Depending on your product and quality requirements, the system can perform high-speed detection of key dimensions including inner and outer diameters, height, and other critical measurements ensuring they match your engineering drawings. At the same time, it can detect surface defects such as stains, bumps, and material voids with remarkable consistency.
Vision Inspection By Functions
    1. Dimensional Inspection Machine
    2. Dimensional Inspection Machine
      Advanced AI algorithm for high-precision measurement
      Trusted by over 12,000 customers across industries
      Certified national-level high-tech enterprise
      Learn more
    1. Appearance Inspection Machine
    2. Appearance Inspection Machine
      10 years of expertise in CCD optical visual inspection
      Equipped with German industrial cameras, U.S. fiber optics, and a fully customized vision system
      Trusted by 12,000+ clients, including leading brands like HUAWEI and Wahaha
      Learn more
Vision Inspection By Products
Feeding Method Stainless Steel Vibratory Bowl Adjustable and highly versatile;supports feeding speed up to ≤1500 pcs/min
Precision Aluminum Disc Ideal for inductors,resistors,capacitors,LEDs,magnetic materials;1,000–6,000 pcs/min
Push Plate Feeder Designed for square or cylindrical metal components
Inspection Unit Dimensions (L×W×H) 900 × 1500 × 1800 mm
Power Supply AC 220V,1470W
Air Pressure Requirement φ8 mm air tube,0.4–0.6 MPa
Weight 230kg
Vision System CKW-Vision V5.0.1 – Standard (12-camera) and AI-enhanced versions
Motion Control System 12-camera standard configuration
Industrial Cameras HIKVISION and Basler cameras
Rotary Axis High-precision Direct Drive (DD) motor
Industrial PC High-performance industrial computer for processing visual signals
Solenoid Valve Imported MAC solenoid valve for sorting good and defective items via air blast
Inspection Functions Dimensional Measurement Repeat measurement accuracy up to 0.002 mm
Surface Defect Detection Dents,scratches,bulges,missing or excess material,burrs,flash,clogged holes
Color Recognition Red,orange,yellow,green,cyan,blue,purple
Character Recognition Detects full strings,individual characters,and numbers
Product Sorting Identifies mixed materials and specifications
Sorting Speed Up to 3,000 pcs/min
Related Inspection Cases
  • Rubber productsRubber products
  • Sealing ringsSealing rings
  • Medical needlesMedical needles
  • Lathe partsLathe parts
  • Stamping partsStamping parts
  • Powder metallurgy componentsPowder metallurgy components
  • Terminal blocksTerminal blocks
  • Medical devicesMedical devices
  • Magnetic productsMagnetic products
  • GemstonesGemstones
  • Silver contactsSilver contacts
  • e-cigarettese-cigarettes
  • PinsPins
  • Charging heads and type-c connectorsCharging heads and type-c connectors
  • Relay housingsRelay housings
  • Sintered ringsSintered rings
  • Stamping partsStamping parts
  • Automotive partsAutomotive parts
  • Ceramic partsCeramic parts
  • E-cigarette hardware componentsE-cigarette hardware components
  • Hardware productsHardware products
  • ConnectorsConnectors
  • Powder metallurgy productsPowder metallurgy products
  • Medical accessoriesMedical accessories
Talk to an Engineer
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In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.

In semiconductor production, automated vision systems can identify microcracks, contamination, and layer misalignment defects that are often invisible to the naked eye. These systems can also be used to verify the functionality of assembled electronic components, ensuring reliable performance.

In the industrial and construction sectors, automated vision systems improve product quality and structural safety by detecting material damage, inconsistencies, and contamination. These systems are capable of identifying critical safety defects such as cracks or voids, helping to reduce potential risks in building and infrastructure projects.

Operators must be trained in system-specific troubleshooting protocols to effectively identify and resolve faults or suboptimal performance in automated vision inspection systems. This ensures accurate issue resolution while maintaining operational standards and minimizing downtime.

More manufacturers are turning to vision inspection systems because they offer clear advantages:

  • Higher inspection quality, enabling detection of even the smallest defects
  • Seamless integration with existing production lines for real-time inspection and feedback
  • Faster, more accurate performance, analyzing thousands of images per second with fewer false positives or missed defects
  • Lower inspection costs, thanks to reduced reliance on manual labor and consistent online performance

Vision inspection systems are becoming essential for companies aiming to improve quality control, enhance efficiency, and stay competitive in today's manufacturing landscape.