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Fastener Optical Sorting Machine

Optical sorting machine with 10 CCD cameras for the visual inspection and measurement of ceramic components

Fastener Optical Sorting Machine
Fastener Optical Sorting Machine

Fastener Optical Sorting Machine

Fastener AOI / Vision Inspection Machine for Bolts/Sheets/Screws/Nuts

Fastener optical sorting machine is an automated inspection system that utilizes high-precision cameras and image processing technology to inspect fasteners such as screws, nuts, pins, and more. Its core function is to perform high-speed, high-precision dimensional measurement, appearance defect detection (such as cracks and scratches), mixed-material detection, and surface coating inspection, ensuring product quality and achieving zero-defect shipment.

Inspection Functions
  • High-Precision Dimensional Measurement Real-time measurement of fastener dimensions, including length, head diameter, thread diameter, thread angle, and taper, with an accuracy of up to 0.002 mm.
  • Surface Defect Detection The optical system detects head cracks, missing material, burrs, scratches, surface contamination, and coating defects.
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Inspection Cases
  • Fastener Optical Sorting Machine
  • Fastener Optical Sorting Machine
  • Fastener Optical Sorting Machine
  • Fastener Optical Sorting Machine
Specifications
Ceramic Vision Inspection Machine
Visional inspection system CKW Vision V6 + AI
Dimensional accuracy Min. accuracy up to 0.002mm
Inspection speed 200-800 pcs/min
Surface defects detection Crush/scratch/bulge/sunken//material missing/burr/blocking/hole inner/outer surface/color difference/spot/wavy
Color recognition Multi-color recognition
Letters recognition Watermark/laser-engraved code/characters/numbers
Sorting Up to 35 sorting categories
Camera technology 3D camera min. accuracy: 0.005mm (flatness & groove depth)
Applications
  • Fastener Optical Sorting Machine
  • Fastener Optical Sorting Machine
  • Fastener Optical Sorting Machine
Ready to talk to an engineer?
Email: lavi@ckw-group.com
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In manufacturing across industries, automated vision inspection systems help improve product quality and consistency, reduce production costs, and detect defects faster and more accurately all while boosting overall efficiency on the production line.

Cameras act as the eyes of the system, capturing detailed, real-time images of each product. These images are the foundation for analysis and defect detection, feeding critical data into the system’s AI and visual algorithms.

Automated vision inspection systems use advanced algorithms and adaptive lighting to accurately classify a wide range of fasteners. The system dynamically adjusts to variations in size and shape, ensuring consistent precision without the need for manual reconfiguration.

In the consumer goods sector, automated vision inspection systems detect defects, blemishes, and foreign particles during both manufacturing and packaging. By identifying issues early in the production process, manufacturers can maintain consistent product quality and reduce the risk of defective items reaching consumers.

Automated vision inspection systems are used to detect a wide range of issues during medical device production, including dimensional accuracy, surface defects, product irregularities, and material flaws. These systems help ensure every component meets strict regulatory and quality standards.

In the automotive industry, automated vision inspection plays a critical role in ensuring vehicle safety and reliability. These systems are used to inspect key components such as engines, brake systems, and body panels, identifying issues like weld defects, surface imperfections, and assembly flaws all with high speed and accuracy.